Building an Arc Spray Spare-Parts Kit for Your Workshop

Plan an arc spray spare-parts kit around your gun, drive, wire sizes and downtime needs. Avoid mixing incompatible components or ordering by appearance alone.

Balaji Udyog

10/6/20261 min read

A spare-parts kit is most useful when it matches the actual installation. Buying a general assortment can leave the workshop with many parts but the wrong item when a machine stops. Build the list from the equipment manuals and planned coating work.

Start with installed configurations

List every gun and drive variant, wire diameter setup and extension in use. Record the relevant part numbers for each assembly. Where the workshop has several similar machines, identify which components are shared and which must remain separate.

Balance usage and lead time

Review maintenance history to understand which approved consumables are used regularly. Discuss recommended stock and expected availability with the supplier. Keep high-value assemblies and routine consumables separate in the plan so that stocking decisions have a clear reason.

Protect identification and condition

Use labelled storage and preserve packaging where it contains part or material information. Record quantities issued and reorder points. Components that have been modified, mixed or stored without identification should not be assumed equivalent to new approved spares.

A kit request should include

Gun, drive and power-source model references.
Wire materials and diameters used in production.
Extension or special-head details.
Maintenance history, desired stock coverage and quantities.

Can photographs replace part numbers?

They are helpful supporting information, particularly for older equipment, but drawings, dimensions and model references may still be needed to confirm compatibility before supply.

Explore Arc spray equipment from Balaji Udyog, Jodhpur. Send your application details for a technical discussion and equipment quotation.